Types of label die-cutting machines

Figure 1 Types of Label Die-Cutting Machines

Figure 1: Different types of label die-cutting machines: Choose the best for your needs

Label die-cutting machines are essential for businesses and individuals who need to produce labels in large quantities. These machines use a process called die-cutting, which involves cutting or shaping paper, cardboard, or other materials into specific shapes using sharp steel blades.

Some Cool Stats;

Today, the market for die-cut products is estimated to be worth over $1 billion globally, with a projected annual growth rate of 5.7%. This shows the increasing demand for die-cut labels in various industries, such as food and beverage, pharmaceuticals, cosmetics, and more.

What You Will Learn:

In this blog post, we will discuss the different types of label die-cutting machines and their features. We will also provide insights on how to choose the best machine for your specific needs, whether you are a small business owner or a large-scale manufacturer. So let’s get started.

What is label die-cutting?

Figure 2 What is Label Die Cutting

Figure 2:  What is label die cutting?

Label die cutting is a way to cut labels using a special tool called a “die.” Think of it like using a cookie cutter to make dough into different shapes. In this case, the die shapes metal or other materials to create specific forms. 

It removes extra material from the label before cutting it. The ‘die line’ is like a boundary that shows where the die will cut, usually shown as a thick colored line in proofs.

There are different ways to do die-cutting, and each has its advantages. For making labels, the three main methods are flatbed, rotary, and semi-rotary die cutting. We’ll explore what makes these methods different in the next sections.

Types of label die-cutting machines

Label die-cutting machines represent a groundbreaking shift in label production, presenting a diverse array of options tailored to meet distinct requirements. 

With a spectrum ranging from flatbed to rotary, digital to laser machines, each category brings forth its unique strengths and practical applications. These machines have revolutionized label creation by providing specialized solutions catering to specific industry needs and preferences.

Whether you’re curious about the precision of laser machines or the efficiency of rotary ones, the below breakdown will help you understand the distinctions and choose the right label die-cutting machine for your requirements.

1. Flatbed label die-cutting machine:

Figure 3 Flatbed Label Die-Cutting Machine

Figure 3: Flatbed label die-cutting machine

Flatbed label die-cutting machines operate by using a flat surface where the material (such as paper or plastic) is placed for cutting. These machines employ a hydraulic or mechanical press to cut through the material, providing precise and clean cuts. 

Ideal for small to medium-scale label production, flatbed machines offer versatility in handling various materials and shapes.

 Interestingly, flatbed die-cutting machines are known for their accuracy, ensuring consistent cuts even for intricate designs, attracting businesses seeking high-quality label outputs.

2. Rotary label die-cutting machine:

Figure 4 Rotary Label Die-Cutting Machine

Figure 4: Rotary label die-cutting machine

On the other hand, rotary label die-cutting machines use cylindrical dies to cut through materials continuously. These machines are exceptionally efficient for high-volume label production due to their speed and seamless operation. 

They excel in cutting large quantities of labels swiftly and are favored by industries with significant label manufacturing needs. This type of machine offers impressive productivity, cutting multiple labels simultaneously, which can be an enticing feature for companies aiming for mass production efficiency.

3. Digital label die-cutting machine:

Figure 5 Digital label die-cutting machine

Figure 5: Digital label die-cutting machine

Digital label die-cutting machines leverage advanced technology to provide precise and customizable cutting solutions. 

These machines use digital files to guide the cutting process, allowing for intricate designs, variable data, and quick setup changes without the need for physical dies. 

They’re highly versatile, catering to small-batch productions with various designs, making them a preferred choice for businesses focusing on customization and rapid prototyping.

Interesting insight:

Digital label die-cutting machines have significantly reduced setup times and waste, making them environmentally friendly and cost-effective for smaller runs.

4. Laser label die-cutting machine:

Figure 6 Laser Label Die-Cutting Machine

Figure 6: Laser label die-cutting machine:

Laser-label die-cutting machines utilize laser technology to cut through materials precisely. These machines offer incredible accuracy, allowing for intricate and detailed designs without physical contact with the material, resulting in clean and precise edges. 

Laser machines are preferred for their ability to cut through a wide range of materials, including adhesive materials and films. They’re gaining popularity for their versatility and suitability for industries requiring high precision in label cutting.

Note to remember:

Laser label die-cutting machines have gained traction due to their ability to handle unique materials like metallic foils and specialty papers, enabling creative and eye-catching label designs.

Different label die-cutting methods:

Die-cutting methods are fundamental in shaping materials for a wide range of industrial applications. Various die-cutting machines utilize these methods to cut and shape materials precisely for specific purposes. 

Each die-cutting machine brings its own capabilities and advantages to the table, catering to different needs in industries such as packaging, printing, manufacturing, and more. Here are the significant methods of die-cutting:

  • Blanking

Blanking precisely cuts the outer edges of flat materials, creating defined shapes for items like labels and packaging inserts. It ensures clean and accurate cuts, enhancing the appearance of the final product.

  • Drawing

Drawing pulls materials through machines to achieve specific lengths, ideal for slender packaging elements like ribbons or straps, ensuring consistent sizing.

  • Forming

Forming shapes raw material onto curved surfaces to create cylindrical components vital in manufacturing containers or unique packaging structures.

  • Coining

Coining uses pressure to craft intricate designs or holes in materials, adding visual appeal to packaging elements and making products stand out.

  • Broaching

Broaching employs steel dies with “teeth” to cut materials, ideal for creating slots or specialized shapes in materials like cardboard or plastics, offering versatility in crafting components.

Conclusion-Types of label die-cutting machines

In summary, die-cutting is crucial for shaping materials used in labels and packaging. Various methods like flatbed, rotary, and semi-rotary offer their unique advantages. Koyo Machinery stands out as a premier manufacturer of high-quality die-cutting machines. 

Our reliable machines assist businesses in swiftly creating accurate designs. By selecting the appropriate method and machinery, productivity can soar, leading to excellent products for customers. We offer a wide range of options to meet your specific needs. Contact us for more information.

Scroll to Top